TUNNEL WASHERS: GO LARGE AND SAVE
The newest large commercial washing machines are now much better designed. They consume less water, chemicals and energy and offer improved cycle times to boot. And while some may equate bigger machines with larger bills, that doesn’t necessarily have to be so. In fact, there’s plenty of evidence to show that machines that can handle loads of 20kg or more can not only cut costs, but they also provide superb results too. Adam Bernstein reports.

Miele Professional
Clare Humphrey, category manager for the professional division of Miele, says that the new generation Benchmark machines “strike the perfect balance.”
She well knows that to keep up the with constant flow of laundry, industries including hospitality, social and health care, and leisure, “require washing machines which can handle large laundry loads multiple times per day. While it is true that bigger washing machines can use more energy, this is not always the case, especially when investing in commercial machines that are designed with efficiency in mind and built using materials which are designed to last.”
For Humphrey, Miele Professional’s new generation of Benchmark washers offer “balance between cost-efficiency and premium results, helping businesses not only to bring down costs in the long term but also save time and be more environmentally friendly.” Of course, purchasing a commercial washing machine can be a big investment, so carefully selecting a machine which best suits the need of a laundry is crucial. As Humphrey outlines, “if you are handling high volumes of laundry each day, you need to ensure the equipment accommodates larger loads. For maximum laundry throughput, Miele’s Benchmark series can process laundry volumes of up to 20kg whilst providing excellent cleaning results, meaning items do not need to be rewashed.” Logically, opting for washers that provide premium results in a short amount of time is best for businesses with a high laundry turnover. Humphrey states that “the Benchmark washing machine offers programme packages with short cycle times specifically designed to deal with standard and special purpose applications, producing excellent results while using resources sparingly.”
Despite some large washers having a bad reputation for using too much water and energy per wash, Humphrey says that “clever features such as the Miele’s EcoSpeed drum rhythm ensure lower wash consumption when processing laundry.” She says that compared to its predecessor, this has been reduced by up to one litre per kilogramme in the new Benchmark range.
Another consideration for Humphrey is Miele’s honeycomb drum 2.0 that “speeds up the wetting of laundry, saving time and energy in the subsequent finishing process. Not only will this benefit your pocket — it will help reduce your environmental footprint too.”
Sustainability is a key factor in all Miele products says Humphrey. She claims that the latest generation of Benchmark washing machines are built to last for around 30,000 hours of operation and “reduce maintenance to a minimum.” She adds that with “robust components” such as steel, iron and aluminium used in the design, “businesses can be rest assured knowing their laundry equipment is reliable and durable for many years to come, whilst continuing to deliver high standards of laundry.” Further, Humphrey comments that “breakdowns are less likely to happen, and machines will not need to be replaced as often.”
Ultimately, Humphrey says that purchasing a large commercial washing machine can be part of a laundry’s businesses long-term strategy “to save both money and time while supporting wider goals such as sustainability and customer satisfaction.”
Vega Systems UK
Steve Childs, general manager of Vega Systems UK, says that in a time of rising inflation and huge hikes in utilities and energy costs, the GC range of large washer-extractors “has become even more attractive.”
He says that the GC range of large capacity washers uses water in a fundamentally different way to others: “Our EcoDrum system achieves the same washing result as other machines but uses considerably less water (as much as 50 per cent) and as a consequence, it requires much less energy to heat the water and less detergent compared to established designs.”
Childs adds that the GC range also “features an Active Balancing System for a super-smooth extraction and 100 per cent reliable balancing; this makes it possible to wash small loads without unbalance problems and much less wear and tear on major components.” On top of that is a built-in load weighing system which, Childs says “ensures the machine uses the minimum water, heat, chemical and energy for any given batch… we think the GC range is the most economical and sustainable large machine solution in the market.” Beyond that, tilting to load and unload along with a large loading door “makes the machine more comfortable to own and allows the option of automatic loading and unloading.” There’s also a large touchscreen display which records all of the operating parameters and makes programming “as simple as possible.”
The GC range is available from 60kg up to a gigantic 480kg capacity. “Make no mistake,” says Childs, “despite their sophistication the GC range is definitely a heavy and robust industrial machine last should last for years and years on the most demanding applications.”
The complete range is supported by Vega UK and Broadbent’s aftersales support.

Vega’s machines tilt to make loading and unloading easier

The EcoDrum system in Vega’s machines are said to use considerably less
water than other machines

ILE washers offer multiple levels of programmability

ILE washers come configured to work as a hot water fed machine, steam heated or can be electrically heated
Industrial Laundry Equipment Ltd
Richard Brown, managing director of Industrial Laundry Equipment Ltd (ILE) loves a large washer. He says that “with 15 to 20 machines over 60kg in UK stock at any time, you know that ILE has what you need.”
He says that ILE’s premium washers over 25kg all come with seven-inch colour touchscreens as standard and have features designed “to provide the customer with extra efficiency and flexibility without the need to specify or choose additions on day one.” It can mix water to the desired temperature, fill from hot or cold as standard, or can set the level of water in the drum by the centimetre. Brown says his washers offer the same levels of programmability in terms of wash action, spin speeds and chemical dosing times and volumes. And the “high-quality stainless-steel drums and perforated ribs help care for linen and also rinse more efficiently.”
All of the large premium washers (40kg, 60kg, 80kg, 100kg and 120kg) come configured to work as a hot water fed machine, steam or electrically heated. “You choose how we install it but can change any time you want to. This means that you can buy and install as part of a big plant using a steam boiler but if you replace the boiler, you do not have to replace your washers.”
Further, ILE’s 100kg or 120kg washers come with 60kW of heating elements built in. Brown says that “whilst this will not allow you to heat efficiently from cold, it means you can feed them directly with hot water and use the built-in elements to raise and hold temperatures to ensure a stable wash or thermal disinfection.” And all of the large premium machines also come with double drains as standard. He does note that while ILE economy washers are not as polished, “they still come with the flexibility and efficiency as we have designed them with a 10-inch colour touchscreen and all of the same programming flexibility as the premium range.” And to illustrate the uses that ILE washers have been put to, Brown refers to several happy customers: Shibori, a clothing dying company in Leicester which has three 100kg washers with a mix of premium and economy. “The company,” he says, “loves the flexibility that these machines give as precision is key when ensuring that clothes are dyed to uniform standards for top name high-street retailers.” Ecosan Services, a Kent-based mat washing company “who get a fantastic result from our 120kg premium tilting washer.” And The Print Cloth People in Glasgow which has a 100kg premium washer that is being used for washing printers’ clothes. Says Brown: “The customer loves the flexibility and has found the equipment more durable that his previous famous brand machines which had to be removed due to constant failures based on the harshness of the solvents used.”
Bootec
Steve Boote, director of Bootec, says his washing machines “rival and surpass many if not all the other machines in their weight category and show great value for money with superior build qualities.” Boote adds that the drums and tubs, as well as the entire cabinet are “made of robust and durable high quality stainless steel AISI 304 and have ceramic coated shafts which have a longer life due to less friction on sealing surfaces… they offer a far superior quality compared to other manufacturers.”
Bootec’s machines include a “highly flexible and freely programmable control with an advanced seven-inch colour display for easy operation and perfect management of your laundry business”, USB connection in the front for quick data transfer, and data editing in simple .csv format. He says that an on screen photographic illustrated troubleshooting guide helps with breakdowns and repairs and “allows engineers to quickly rectify any service issues.”
Turning to the TWE washer-extractor, Boote says that it “is extremely energy efficient with one of the lowest running costs in its class.” Available with either steam or electric heating, he states that “a standard 60-degree celsius wash cycle uses less than 8.8 litres of water per kilogramme.” Also, a high extraction speed “generates a G-factor of 360 which ensures drying times that are as short and economical as possible and is designed to keep residual moisture content below 50 per cent.” Tie that in with the option of a water recovery system and Boote says that “its efficiencies are hard to beat.”
Looking at healthcare applications, Boote reckons that the Tolon washing machine with a sluice washing function is “an indispensable tool when hygiene is a priority.” He says that the machine is WRAS approved and fitted with a Category Five A Type Air Gap so it can be connected directly to the mains water supply. Other benefits he highlights are the pre-installation of healthcare wash programmes, and sluice and thermal disinfection wash cycles “which meet the requirements of the CFPP 01-04 and fully comply with CQC Care Quality Commission in England and Care Inspectorate in Scotland and Wales.”
In his view, “all these innovative systems and controls and efficiencies make these machines the most economically viable against other manufacturers over the period of ownership.” As he advises his customers “there are cheaper machines available at time of purchase but when balanced against reliability and medium to long term usage we are proving to be one of the best options.”

Girbau’s HS-6057 washer offers 63kg capacity and is the third largest model in the HS series

Girbau’s HS-6057 washer offers 63kg capacity and is the third largest model in the HS series

Girbau’s Sapphire cloud-based management system allows users to completely monitor, manage and configure a laundry
Girbau UK
Jeremy Challis, sales director, Girbau UK, says that his company “offers an extensive range of larger models in its HS Series of washers with no less than seven different machines with capacities over 20kg,” ranging from the 27kg HS- 6024 to the giant 122kg HS-6110.
The benefit of HS Series washers’ high spin speed, in his view, is a “centrifugal spin force of up to 386G throughout the spin cycle to leave laundry with residual moisture levels of less than 50 per cent.”
But beyond that, he comments that “Girbau’s unique Care Touch Drum optimises water-extraction and prolongs linen life.” In more detail, Challis says that drum holes are pressed into the highly polished stainless steel to ensure there are no sharp edges. Another feature that he’s keen to point out is the ECO60ew programme which gives HS Series washers “high wash quality combined with water consumption rates as low as seven litres per kg, making them among the most water efficient washer-extractors available today.” And for those seeking even greater water efficiency Challis points to water recovery systems designed specifically for use with the HS Series washers.
Looking at the HS Series inclusion of Girbau’s Aquamixer, Challis explains that this “precisely controls hot and cold water mixing to save energy and reduce wash cycle times.” And then there’s Aquafall, which Challis says recirculates water through perforated drum blades to save water, increase washing action and reduce cycle time. Girbau’s three largest HS Series washers, the HS-6057, HS-6085 and HS-6110, offer EasyLoad as an option. Challis says that this performs two operations that compact a load and increase capacity. From his standpoint, EasyLoad makes it “even easier to maximise the efficiency of our popular larger HS Series machines and also makes it easier to unload the machine at the end of the cycle.” Effectively, the system allows the operator to slowly and safely turn the drum manually when the door is open. They can dislodge tangles and unload much more easily than on conventional machines. Something else to consider is Girbau’s pneumatic Tilt system – an option which can physically tilt the larger machine to “ease” loading and unloading.
Girbau’s HS Series washers come with the option of the Sapphire cloud-based management system that Challis says allows users to completely monitor, manage and configure a laundry. In overview, data is stored and processed in the cloud, making it easy to view activity reports via a PC, laptop, tablet or phone. He says that “you can quickly connect to check machine status and alarms as well as analysing data trends to spot how operational efficiency can be improved.”
The software has a smart-alerts system that sends an SMS text or email when there is any irregularity in how machines are working. “Problems,” Challis says, “are solved quickly and effectively, while providing information and data to inform future operational decisions.” The last feature Challis refers to is disinfection monitoring. This, he says, allows users to control and verify that disinfection parameters have been met in each wash cycle. He adds that “it is easy to create disinfection criteria based on time and temperature for each programme; the system verifies disinfection parameters have been met in each cycle and can be configured to issue an alert if a cycle has or has not fulfilled a disinfection condition.”
Girbau UK
Jeremy Challis, sales director, Girbau UK, says that his company “offers an extensive range of larger models in its HS Series of washers with no less than seven different machines with capacities over 20kg,” ranging from the 27kg HS- 6024 to the giant 122kg HS-6110.
The benefit of HS Series washers’ high spin speed, in his view, is a “centrifugal spin force of up to 386G throughout the spin cycle to leave laundry with residual moisture levels of less than 50 per cent.”
But beyond that, he comments that “Girbau’s unique Care Touch Drum optimises water-extraction and prolongs linen life.” In more detail, Challis says that drum holes are pressed into the highly polished stainless steel to ensure there are no sharp edges. Another feature that he’s keen to point out is the ECO60ew programme which gives HS Series washers “high wash quality combined with water consumption rates as low as seven litres per kg, making them among the most water efficient washer-extractors available today.” And for those seeking even greater water efficiency Challis points to water recovery systems designed specifically for use with the HS Series washers.
Looking at the HS Series inclusion of Girbau’s Aquamixer, Challis explains that this “precisely controls hot and cold water mixing to save energy and reduce wash cycle times.” And then there’s Aquafall, which Challis says recirculates water through perforated drum blades to save water, increase washing action and reduce cycle time. Girbau’s three largest HS Series washers, the HS-6057, HS-6085 and HS-6110, offer EasyLoad as an option. Challis says that this performs two operations that compact a load and increase capacity. From his standpoint, EasyLoad makes it “even easier to maximise the efficiency of our popular larger HS Series machines and also makes it easier to unload the machine at the end of the cycle.” Effectively, the system allows the operator to slowly and safely turn the drum manually when the door is open. They can dislodge tangles and unload much more easily than on conventional machines. Something else to consider is Girbau’s pneumatic Tilt system – an option which can physically tilt the larger machine to “ease” loading and unloading.
Girbau’s HS Series washers come with the option of the Sapphire cloud-based management system that Challis says allows users to completely monitor, manage and configure a laundry. In overview, data is stored and processed in the cloud, making it easy to view activity reports via a PC, laptop, tablet or phone. He says that “you can quickly connect to check machine status and alarms as well as analysing data trends to spot how operational efficiency can be improved.”
The software has a smart-alerts system that sends an SMS text or email when there is any irregularity in how machines are working. “Problems,” Challis says, “are solved quickly and effectively, while providing information and data to inform future operational decisions.” The last feature Challis refers to is disinfection monitoring. This, he says, allows users to control and verify that disinfection parameters have been met in each wash cycle. He adds that “it is easy to create disinfection criteria based on time and temperature for each programme; the system verifies disinfection parameters have been met in each cycle and can be configured to issue an alert if a cycle has or has not fulfilled a disinfection condition.”

Girbau’s HS-6057 washer offers 63kg capacity and is the third largest model in the HS series

Girbau’s Sapphire cloud-based management system allows users to completely monitor, manage and configure a laundry

Want to read more?
There are lots of ways to view articles from Laundry & Cleaning Today
- View the latest publication in full here
- View our publication archive
- Read featured articles from the LCT journalists for in-depth industry insights